ODM Electronic Devices Lithium-Polymer Batteries – Buy a Electric Power Supply to Suit All of Your Battery Powered Tools.

For several years, nickel-cadmium ended up being really the only suitable battery for Custom test and measurement equipment battery packs from wireless communications to mobile computing. Nickel-metal-hydride and lithium-ion emerged In early 1990s, fighting nose-to-nose to gain customer’s acceptance. Today, lithium-ion will be the fastest growing and most promising battery chemistry.

Pioneer work with the lithium battery began in 1912 under G.N. Lewis however it had not been till the early 1970s if the first non-rechargeable lithium batteries became commercially available. lithium is definitely the lightest of most metals, provides the greatest electrochemical potential and gives the most important energy density for weight.

Attempts to develop rechargeable lithium batteries failed on account of safety problems. Because of the inherent instability of lithium metal, especially during charging, research moved to a non-metallic lithium battery using lithium ions. Although slightly lower in energy density than lithium metal, lithium-ion is safe, provided certain precautions are met when charging and discharging. In 1991, the Sony Corporation commercialized the first lithium-ion battery. Other manufacturers followed suit.

The vitality density of lithium-ion is usually twice that from the typical nickel-cadmium. There exists possibility of higher energy densities. The burden characteristics are reasonably good and behave similarly to nickel-cadmium with regards to discharge. Our prime cell voltage of three.6 volts allows battery pack designs with just one cell. Almost all of today’s cellphones run on a single cell. A nickel-based pack would require three 1.2-volt cells connected in series.

Lithium-ion can be a low maintenance battery, an edge that many other chemistries cannot claim. There is no memory with no scheduled cycling is required to prolong the battery’s life. Furthermore, the self-discharge is less than half in comparison with nickel-cadmium, making lithium-ion well designed for modern fuel gauge applications. lithium-ion cells cause little harm when disposed.

Despite its overall advantages, lithium-ion has its drawbacks. It is fragile and requires a protection circuit to maintain safe operation. That are part of each pack, the security circuit limits the peak voltage of each cell during charge and prevents the cell voltage from dropping too low on discharge. Additionally, the cell temperature is monitored to prevent temperature extremes. The maximum charge and discharge current of all packs are is restricted to between 1C and 2C. By using these precautions in position, the possibility of metallic lithium plating occurring as a result of overcharge is virtually eliminated.

Aging is an issue with a lot of Lithium-Polymer laptop replacement batteries and many manufacturers remain silent concerning this issue. Some capacity deterioration is noticeable after twelve months, regardless of if the battery is in use or not. The battery frequently fails after several years. It ought to be noted that other chemistries have age-related degenerative effects. This is especially valid for nickel-metal-hydride if exposed to high ambient temperatures. At the same time, lithium-ion packs are recognized to have served for five years in a few applications.

Manufacturers are constantly improving lithium-ion. New and enhanced chemical combinations are introduced every six months or more. With such rapid progress, it is difficult to assess how well the revised battery will age.

Storage inside a cool place slows getting older of lithium-ion (and also other chemistries). Manufacturers recommend storage temperatures of 15°C (59°F). In addition, the battery must be partially charged during storage. The producer recommends a 40% charge.

One of the most economical lithium-ion battery when it comes to cost-to-energy ratio may be the cylindrical 18650 (dimensions are 18mm x 65.2mm). This cell is used for mobile computing along with other applications that do not demand ultra-thin geometry. If a slim pack is essential, the prismatic lithium-ion cell is the best choice. These cells come in a higher cost with regards to stored energy.

Advantages

High energy density – likelihood of yet higher capacities.

Fails to need prolonged priming when new. One regular charge will be all that’s needed.

Relatively low self-discharge – self-discharge is not even half that relating to nickel-based batteries.

Low Maintenance – no periodic discharge is necessary; there is not any memory.

Specialty cells provides high current to applications such as power tools.

Limitations

Requires protection circuit to preserve voltage and current within safe limits.

At the mercy of aging, even though not being utilised – storage within a cool place at 40% charge lessens the aging effect.

Transportation restrictions – shipment of larger quantities can be subjected to regulatory control. This restriction will not relate to personal carry-on batteries.

Expensive to manufacture – about 40 percent higher in cost than nickel-cadmium.

Not fully mature – metals and chemicals are changing on a continuing basis.

The lithium-polymer differentiates itself from conventional battery systems in the particular electrolyte used. The very first design, dating back on the 1970s, relies on a dry solid polymer electrolyte. This electrolyte resembles a plastic-like film that fails to conduct electricity but allows ions exchange (electrically charged atoms or sets of atoms). The polymer electrolyte replaces the conventional porous separator, which is soaked with electrolyte.

The dry polymer design offers simplifications regarding fabrication, ruggedness, safety and thin-profile geometry. Having a cell thickness measuring well under one millimeter (.039 inches), equipment designers are left to their own imagination when it comes to form, size and shape.

Unfortunately, the dry lithium-polymer is affected with poor conductivity. The internal resistance is way too high and cannot give you the current bursts needed to power modern communication devices and spin the hardrives of mobile computing equipment. Heating the cell to 60°C (140°F) and better increases the conductivity, a requirement that is unsuitable for portable applications.

To compromise, some gelled electrolyte is added. The commercial cells use a separator/ electrolyte membrane prepared through the same traditional porous polyethylene or polypropylene separator filled with a polymer, which gels upon filling with the liquid electrolyte. Thus the commercial lithium-ion polymer cells are incredibly similar in chemistry and materials on their liquid electrolyte counter parts.

Lithium-ion-polymer has not caught on as soon as some analysts had expected. Its superiority to many other systems and low manufacturing costs has not been realized. No improvements in capacity gains are achieved – in fact, the capacity is slightly less than that of the conventional lithium-ion battery. Lithium-ion-polymer finds its market niche in wafer-thin geometries, including batteries for credit cards and also other such applications.

Advantages

Extremely low profile – batteries resembling the profile of credit cards are feasible.

Flexible form factor – manufacturers are certainly not bound by standard cell formats. With high volume, any reasonable size might be produced economically.

Lightweight – gelled electrolytes enable simplified packaging through the elimination of the metal shell.

Improved safety – more resistant to overcharge; less possibility of electrolyte leakage.

Limitations

Lower energy density and decreased cycle count in comparison with lithium-ion.

Costly to manufacture.

No standard sizes. Most cells are designed for top volume consumer markets.

Higher cost-to-energy ratio than lithium-ion

Restrictions on lithium content for air travel

Air travelers ask the question, “How much lithium within a battery am I allowed to bring aboard?” We differentiate between two battery types: Lithium metal and lithium-ion.

Most lithium metal batteries are non-rechargeable and they are utilized in film cameras. Lithium-ion packs are rechargeable and power laptops, cellular phones and camcorders. Both battery types, including spare packs, are allowed as carry-on but cannot exceed the following lithium content:

– 2 grams for lithium metal or lithium alloy batteries

– 8 grams for lithium-ion batteries

Lithium-ion batteries exceeding 8 grams but a maximum of 25 grams can be carried in carry-on baggage if individually protected to stop short circuits and are limited by two spare batteries per person.

How do you understand the lithium content of a lithium-ion battery? From a theoretical perspective, there is not any metallic lithium inside a typical lithium-ion battery. There may be, however, equivalent lithium content that really must be considered. For the lithium-ion cell, this can be calculated at .three times the rated capacity (in ampere-hours).

Example: A 2Ah 18650 Li-ion cell has .6 grams of lithium content. Over a typical 60 Wh laptop battery with 8 cells (4 in series and two in parallel), this results in 4.8g. To remain within the 8-gram UN limit, the Outdoor Power Equipment battery packs it is possible to bring is 96 Wh. This pack could include 2.2Ah cells in a 12 cells arrangement (4s3p). In case the 2.4Ah cell were utilized instead, the rest will have to be limited to 9 cells (3s3p).

Restrictions on shipment of lithium-ion batteries

Anyone shipping lithium-ion batteries in large quantities is responsible to satisfy transportation regulations. This applies to domestic and international shipments by land, sea and air.

Lithium-ion cells whose equivalent lithium content exceeds 1.5 grams or 8 grams per battery pack needs to be shipped as “Class 9 miscellaneous hazardous material.” Cell capacity 18dexmpky the number of cells in the pack determine the lithium content.

Exception is provided to packs that contain under 8 grams of lithium content. If, however, a shipment contains more than 24 lithium cells or 12 lithium-ion battery packs, special markings and shipping documents is going to be required. Each package has to be marked that this contains lithium batteries.

All lithium-ion batteries has to be tested as outlined by specifications detailed in UN 3090 no matter lithium content (UN manual of Tests and Criteria, Part III, subsection 38.3). This precaution safeguards up against the shipment of flawed batteries.

Cells & batteries must be separated to avoid short-circuiting and packaged in strong boxes.